Sprinkle the crushed tortilla chips all over the cheese, then sprinkle with chili powder. Sprinkle the remaining 1 cup Monterey Jack and 1 cup pepper jack over the top. Repeat the layers, ending with the corn mixture. Layer with half of the macaroni mixture, then half the corn mixture. Fold in the diced tomatoes and chiles.īutter a 9-by-13-inch disposable foil pan. Add the cooked macaroni and stir to coat. Add the processed cheese, 1 cup of the Monterey Jack and 1 cup of the pepper jack and continue to cook, stirring, until the cheese all melts. Cook the white sauce until thick and bubbly, 3 to 5 minutes. Pour in the milk, whisking constantly, followed by 2 teaspoons salt and 1 teaspoon pepper. Let the roux cook for a minute or so, whisking constantly. Sprinkle in the flour, whisking to combine. To make the sauce, melt the butter in a large pot over medium heat. Cook, stirring, until the onion turns golden brown and the corn begins to blister, 4 to 5 minutes. Add the red onion and corn and season with salt and pepper. Meanwhile, heat the olive oil in a large cast-iron skillet over medium-high heat. Cook the macaroni in the boiling water until just undercooked.
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